Produtos de soluções em vedações automotivas
2-Component Parts
2-Component Parts
In a proprietary co-injection process, a technical thermoplastic and a silicone are formed into a fully bonded high-precision composite, creating the 2-component part. This fully automated process makes Trelleborg Sealing Solutions a market leader in Liquid Silicone Rubber (LSR) injection molding and 2-shot processing capabilities. If requested, 2-Component parts can be produced in state-of-the-art cleanrooms which offer completely flashless parts for use within safety critical applications.
Automotive trends affecting liquid silicone rubber (LSR) injection molding
- Lighter weight components
- Increasingly sophisticated on-board electronic systems
- Increasing driver safety features
- Increasing driver comfort features
Benefits of 2-Component part solutions
- Greater design latitude
- Feasibility of complex and micro components
- Excellent sealing function of the composite
- Elimination of the risk and costs associated with secondary assembly
- Significantly reduced TCO (Total Cost of Ownership)
2-Component solutions with LSR
Thermoplastic in combination with LSR
LSR co-injection or over-molding with a select range of technical thermoplastic substrates such as:
- PA
- PBT
- PSU
- PPS/PPE
- POM
LSR in combination with LSR
Co-injection or Overmolding of dissimilar types of silicone into composite parts with varying properties such as:
- Hardness
- Color
- Surface properties
- Electro-conductive properties
Engineered Gaskets
Engineered Gaskets
This may be a flat gasket of any dimension or a seal of complex geometry that may consolidate a number of products into one.
Our specially designed sealing solutions can provide significant benefits from a cost, function, manufacturing or performance perspective, providing you with a real competitive advantage.
Specially Engineered Gasket
ECU housing seals are specially designed to protect electronic components by sealing out transmission oil.
ECU Housing Gasket
ECU housing gaskets are specially designed for the given application situation and limits (requirements, maximal forces).
Highlights: Resistance to a range of different transmission oils, as well as special requirements for smoothness and cleanliness.
HiSpin® Rotary Seals
Manufactured to meet the needs of electric vehicle manufacturers, HiSpin® rotary seals are specifically engineered for use in next-generation e-axles. A major technology in electric cars, e-axles combine the electric motor and gearbox in a single unit, which poses several unique sealing requirements:
- Conflicting conditions within the e-axle due to the shared housing
- Extreme rotation speeds
- Limited use of lubrication
- Seal material compatibility
HiSpin® rotary seals deliver optimum performance at high rotational speeds under extreme temperature and lubrication conditions:
- HiSpin® HS40
- HiSpin® PDR RT
Learn more about HiSpin® rotary seals for next-generation e-axles
L-Cup®
L-Cup®
The FEA optimized design provides outstanding sealing effectiveness and an improved hydrodynamic back pumping effect.
These features are made possible through minimized friction and reduced wear and tear in comparison to traditionally used lip seals.
O-Rings
O-Rings
O-Rings offer the designer an efficient and economical sealing element for a wide range of static and dynamic applications.
The large selection of elastomer materials for both standard and special applications, allow the O-Ring to seal practically all liquid and gaseous media.
Plug-in Seal
Plug-in Seal
Application:
Transmission control unit
PTFE Seals
PTFE Seals
PTFE based seals are always used if friction, media resistance, and space is an issue. Our Turcon®-PTFE materials, possess a very low friction coefficient and simultaneously a good shape stability against high pressures. They are the ideal materials to design a low friction seal which works with high pressures, minimal space and has a high media resistant. As PTFE does not have an elastomer-elasticity, these kinds of seals are actuated by an O-ring. The O-ring gives the needed elasticity to compensate for misalignment. All of the rod seals have a back pumping effect which enables the seal to bring eventual leakage back to the pressure chamber against the system pressure.
Learn more about some of our patented Turcon Seals
Rubore® Seals
Rubore® Seals:The Innovative Rubber-to-Metal Composite
Rubore® Seals are produced through an advanced technology process which creates a sandwich composite material combining rubber, PTFE and metal layers.
Reduces weight:The dimensional stability of Rubore® Seals allows for the design of thinner metal walls which leads to significant weight reductions when compared to full elastomer seals.
Lower handling costs:The stiffness of Rubore® Seals saves assembly time and lessens logistic requirements, lowering overall manufacturing costs.
Compensates for roughness: The Rubore® technology is an effective way to cope with uneven surfaces and pinholes on metal parts. This eliminates the need for surface finishing and significantly reduces process steps and costs.
Easy Assembly: Assembly speed is increased and made easier through the stiffening of the elastomer component by the metal layer.
Rubore® Shims
Shims / Insulators
Shims / Insulators
Trelleborg Sealing Solutions Kalmar manufactures a wide range of noise damping shims / insulators that are used when endurance against thermal, chemical and mechanical stress is required. This is combined with out-standing sound damping, sealing, vibration insulation, compressibility and bonding capacity.
The materials consist of different combinations of layers of rubber, carbon steel, stainless steel, fibre glass, cold pressure adhesives, acrylic or silicone based and hot sensitive glues.
Shims / Insulators
Our unique rubber to metal composite materials for noise damping in disc brakes combine a number of valuable properties: vibration insulation, compressibility and excellent adhesion. The rubber composite materials are excellent for applications with demanding insulation for vibration and noise. The materials retain their integrity even when subjected to high pressure and high temperature.
We simplify this process by running tests in our fully computerized brake-noise dynamometers, equipped with unique acclimatiser. This allows us to literally test a brake in any climate in the world.
Read more technical information about our Noise Damping Shims.
Skirted Piston
Turcon® Skirted Piston Seal
Material and Design
Understanding the needs of automotive manufacturers, Trelleborg Sealing Solutions can offer Skirted Piston solutions custom-designed to a wide range of requirements with rapid turnaround times. This includes a size range of 25 to 50 mm and both single or double lip configurations. To note that the metal pistons are to be supplied by the customer, either with an existing groove profile or according to our recommendations.
Production Solution Provider
Uniquely positioned to offer service with a global network and local support, Trelleborg Sealing Solutions can provide a range of different production options giving customers assembly and purchasing savings, increased product reliability and optimized supply chains. Lower volumes can be handled by us on in-house developed machines, while for higher volumes these machines can also be supplied to the customer.
Turcon® Glyd Ring® T
Turcon® Glyd Ring® T
On areas of low pressure, there is no compression or shear loads on the seal. This, together with the concave shape of the seal, enables a higher radial clearance and reduces the danger of gap extrusion. In addition, the Turcon®Glyd Ring®T provides excellent friction characteristics, no stick-slip and minimal break out force.
Turcon® Roto L
Extended Seal Life and Low Friction
Turcon® Roto L: Extended Seal Life and Low Friction
The Turcon® Roto L seal is the first ever active seal and is engineered to extend seal life on axle systems. Uniquely, it only seals when sealing is required. This reduces friction to lower fuel consumption and thereby conserves energy. It is ideal for sealing in drivetrain applications, such as the Central Tire Inflation Systems (CTIS).
Turcon® Roto L combines a PTFE based sealing lip with a rubber jacket and a stable shape-forming metal part. The seal’s patented design ensures that, for the majority of the time, the sealing lip is held lightly against the sealing surface until pressure is activated. This unique design offers features and benefits that no other seal can.
Features and Benefits:
- Operates only when required * Extended seal life
- Total system life sealing
- Low friction
- Minimal friction when not pressurized
- Capable of constant activation
- Saves energy
- Improved safety
- Minimizes wear
Less pressure, less friction
Turcon® Roto L reduces shaft run-in significantly. A standard radial oil seal has a run-in of 10.1 μm after 168 h. In comparison, the Turcon® Roto L has a run in of 4.59 μm after 780 h, resulting in a seal life that is at least four times longer than a standard radial oil seal.
Twin Seal
Twin Seal
200 bar.
Highlights
In ride control applications, they are effective in reducing friction and extending seal life,thereby providing a no "stick-slip" effect, maximal performance, superior ride and damping functions.
Valve Seal
Valve Seal
Application:
High pressure fuel pump
Ventseal Light
